Gildan G500 vs. G640 vs. G200: Which Blank Is Right for You?
Three of the most popular Gildan tees in the decorating world — the G500 Heavy Cotton, the G640 SoftStyle, and the G200 Ultra Cotton — get compared and confused constantly. Here's how to pick the right one for your next order.
Gildan G500 — Unisex Heavy Cotton
5.3 oz preshrunk cotton with a classic, boxy fit. This is the workhorse blank: consistent sizing, a smooth surface for screen printing, and a price point that keeps your cost-per-unit low on bulk orders. Great starter blank if you're not sure what your customer base wants yet.
Gildan G640 — Unisex SoftStyle
Lighter (4.5 oz) and more fitted, with a softer hand-feel that reads more "fashion" than "workwear." Ideal for brands chasing a retail look and for DTF transfers, where a smoother, tighter knit shows off fine print detail.
Gildan G200 — Unisex Ultra Cotton
Slightly heavier than the G500 with a more tailored construction. A favorite among decorators who want the durability of heavy cotton with a bit more refinement in the cut — often the go-to for embroidery because the denser weave holds stitches cleanly.
Quick Decision Guide
| Priority | Best Pick |
|---|---|
| Lowest cost per unit | G500 |
| Softest hand-feel / retail look | G640 |
| Embroidery-ready density | G200 |
| Bold screen print colors | G500 or G200 |
| Fine-detail DTF transfers | G640 |
Buy by the Dozen, No Minimums
You don't need to guess right the first time. Order small batches of each style, run a test print, and see what your customers respond to — all three are stocked at Halo26 with no minimum order and ship in 24–48 hours.
Shop Gildan G500 → · Shop Gildan G640 → · Shop Gildan G200 →
Shop the blanks in this guide: Gildan G500 Heavy Cotton Tee · Gildan G200 Ultra Cotton Tee · Gildan G640 SoftStyle Tee
Related reading: The Ultimate Guide to Buying Wholesale Blank T-Shirts · Gildan Sizing Guide (Regular & Plus)